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ArcelorMittal Calvert modernizes Alabama plant with SMS group support

US-based steel producer ArcelorMittal Calvert has signed an agreement with SMS group to modernize its 2,050 millimeter hot strip mill (HSM) located in Calvert, Alabama.

ArcelorMittal Calvert modernizes Alabama plant with SMS group support

The mill, originally supplied and commissioned by SMS group in 2010, will enable the production of higher-grade steels and advanced hot strip products after the upgrade.

As part of the modernization, a new inductive heating system will be installed at the entry side of the finishing mill, equipped with insulated covers. SMS group will also ensure automation integration of the system, guaranteeing smooth operation of the production line.

The Elotherm inductive heating system will heat transfer slabs to the required temperature, optimizing downstream processes. It will ensure uniform temperature distribution across the width and length of the slab and maintain tight tolerances. The configuration, consisting of four longitudinal flux (LF) and two transversal flux (TF) inductors, is designed to deliver maximum efficiency while providing flexibility in terms of maintenance and production flow. Each heater has a power rating of 4.8 megawatts, aiming for high energy efficiency.

A key factor in the project’s success is the X-Pact® electrical and automation system, in use since 2010. Following the addition of the transfer slab cooler in 2018, the gradual renewal of automation hardware is also underway and is expected to be completed in 2027.

All mechanical equipment will undergo pre-assembly and functional testing at SMS workshops before final installation. To minimize production impact, installation activities will be carried out in parallel with ongoing operations whenever possible. Hot commissioning is scheduled to start at the end of November 2026.

 

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