The company will produce high-quality liquid steel using recycled scrap metals and has successfully completed the first production trial of one of its two Danieli Digimelter EAFs, which offer flexibility in processing various iron inputs. Once the project is fully operational, Algoma will become the first steel company in the world to fully transition from integrated production to electric arc furnace steelmaking.
Each of the two EAFs at the new facility, with a capacity of 250 tons, will be supported by Q-One digital power systems capable of delivering over 150 MVA. In addition, the new twin-tank vacuum degasser, along with the support of existing ladle furnaces, aims to produce cleaner and higher-quality steel.
With this transformation, Algoma is expected to reduce its carbon emissions by approximately 70%. Leveraging Ontario’s clean energy infrastructure, the company aims to become one of North America’s leading green steel producers.
Danieli’s Q-One power system increases energy efficiency, reduces electrode consumption, and enables the direct use of renewable energy sources in steel production. Production processes are further optimized through the Q-Melt automatic control system.
Environmental performance was prioritized in the design of the melting shop. Special enclosures to reduce noise and emissions, two new flue gas treatment plants, baghouse filters, and water-saving circulation systems will be implemented.
Additionally, automated cranes, scrap recognition systems, and automatic charging technologies will enhance both operational efficiency and workplace safety.
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